Product Engineering & ODM Development
Product definition, system architecture, electronics design, embedded software, prototyping, and full product engineering lifecycle execution.
Manufacturing & Commercialization
DFM/DFT optimization, manufacturing support, production scaling, quality alignment, and transition from prototype to mass production.
A real-time indoor tracking solution that monitors parts, assets, and personnel across the production floor to improve traceability, reduce downtime, and optimize manufacturing operations.
Missing parts on a manufacturing floor is a major problem, often acting as a “silent killer” of productivity. Parts may be misplaced into the wrong bin or even forgotten during handling. This causes operational disruptions and hidden expenses such as expedited shipping, emergency labor premiums, and overstocking. In a highly automated environment, some stations may still require operators to manually load and unload parts. However, as these facilities have significantly fewer operators, there may be no one around to attend to the station at crucial moments, leading to unplanned downtime. Therefore, an effective solution is needed to address these issues.
Our solution uses a central server with Web GUI, indoor tracking sensors, and wearable devices to manage the floor. High-value parts are paired with wireless tags at the staging area, and their location is tracked all the way to the final assembly. The whereabouts of production personnel are also tracked through wireless tags, allowing the system to locate the nearest personnel and send an alert to their wearable device when a machine needs handling or assistance.
The Indoor Tracking System increases the OEE of the production process by reducing unplanned downtime spent searching for parts or waiting for an operator to attend to a machine. By using the Web GUI to monitor the production process in real time, management can optimize production workflows. Overall, the system has increased productivity and reduced the hidden expenses from missing parts.
An intelligent warm-up timer system that automates the monitoring and verification of precision electronic instruments, ensuring accurate testing and eliminating manual timing errors.
Our customer needed a solution to maintain stable and consistent operating temperatures during the warm-up phase of their precision electronic instruments. This phase is crucial for accurate measurements and performance verification.
The Heat Run Timer Instrument brings about a transformative change by monitoring the interface status of the precision electronic instruments. Upon detecting that the instrument is powered up, the Heat Run Timer Instrument initiates a precisely calibrated warm-up timer. Once the warm-up period is successfully completed, an integrated UPS battery backup system ensures uninterrupted power supply when the instrument is moved to the performance verification station. The performance verification process will start once the instrument achieves the prerequisite warm-up time.
The Heat Run Timer Instrument eradicates human-recorded errors in warm-up times, improving the accuracy and efficiency of the performance verification process. Its automated monitoring ensures precise warm-up times, ultimately improving the reliability and functionality of our customers’ precision electronic instruments.
A compact, all-in-one test instrument designed for seamless integration into automated functional test systems, providing flexible measurement, control, and test sequencing capabilities.
Test system integrators urgently sought for a compact and user-friendly instrument to seamlessly integrate into their automated functional test systems, aiming to enhance their capabilities.
The multifunction test instrument is a resounding success – the compact half-rack width instrument is ideal for board-level parametric measurement and process monitoring applications. Our solution provides the necessary functionality, user-friendliness and convenience requirements for test system integrators, enabling smooth integration into their automated test systems.